4000-6 Multi Station Deflasher

Vertical Multi Station Deflash, PLC controlled, and quick changeovers.

MTM’s 4000 series Deflashers feature our own, unique method of trimming flash cleanly & efficiently. Our deflash tooling is custom machined from your digital files. This process allows us to produce the finest deflash tooling in the industry. The combination of our bottle-specific capture nests and our shear punch tooling enables our deflashing systems to cut containers precisely using less power and causing less vibration than competing systems.

Overview

Vertical Multi Station Deflash, PLC controlled, and quick changeovers.

The 4000 Series can be built with as many as nine stations, resulting in lines speeds well over 100 containers per minute.

4000-6 Series Specifications

General Purpose of the MTM 4000 Series Trimming SystemProvide trouble free deflashing of most containers. Container sizes arte listed below.Provide complete deflash finishing for pre-finished calibrated neck containers. Provide complete deflashing and or guillotine in either single or dual neck application for downstream finishing
PLC ControlsFull program and documentation supplied with each system. Allen Bradley Micrologix standard, other upon request.Controls all functions of the trimmer from index rates, tooling platen control and infeed screws.
Operator Interface for Control Functions w/ Fault MessagingMonochrome Touch Screen can be moved to various locations while trimmer is running. Color Touch Screen optional.
Bottle Per MinuteUp to 120 bpm*
Bottle Size Range: (min/max)
Bottle Width (label panel to label panel)2” – 7” 51 – 178 mm
Bottle Height8” – 13 ” 203 – 330 mmother sizes can be engineered (optional)
Station Overall Height Adjustment /
Changeover
Easy to adjust for an overall height adjustment of approximately 5”Additional heights available during design phase of engineering for customer needs
Bottle Infeed Height36 in. + 2” legs only, other heights optional
Motion of Stations3 ServosDeflash tooling clamping motion by servo for quick and accurate nesting with deflashing / guillotining done pneumatically. Infeed screws and vacuum indexing conveyor also servo controlled for exact repeatability.
Tooling InstallationBolt in with sub plates for quick
changeovers
Frame DesignH/D Tubular Steel
Bottle Feed SystemProvides bottles at correct spacing and accurately places them for proper trimServo driven screws synchronized with servo driven vacuum conveyor
Trimmer GuardingClear sliding doors full length of trimmer
Bottle Feed Conveyor / Scrap ConveyorCustomer Supplied
Jam DetectionSensor and Servo Torque Limiting
Voltage Requirement480 vac – 60 Hz – 3 Phase, others voltages quoted upon request

*Bottles per minute are only approximate. 6 up on 13” centers will net a max of 70 bpm. 12 up will net 120 bpm on 7.5” tooling centerlines. Speed is solely dependent on bottle size and shape. Lectro/MTM will look at the customer bottles and provide an estimate of bpm upon request.

Specifications are subject to change without notice. Guards are supplied and must be in place before operation. All sales are subject to our prevailing terms and conditions of sale. Other options available upon request.

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