5000 Series Container Finishing System

Multi station vertical deflash PLC controlled unit with vacuum conveyor technology, chipless trim, facing, and reaming capabilities

MTM’s 5000 series Deflashers feature our own, unique method of trimming flash cleanly & efficiently. Our deflash tooling is custom machined from your digital files. This process allows us to produce the finest deflash tooling in the industry. The combination of our bottle-specific capture nests and our shear punch tooling enables our deflashing systems to cut containers precisely using less power and causing less vibration than competing systems.

Overview

Multi station vertical deflash PLC controlled unit with vacuum conveyor technology, chipless trim, facing, and reaming capabilities.

The 5000 Series incorporates all of the features of the 4000, as well as chipless neck trimming and precision ID reaming and facing. No other system in the industry integrates these functions in one unit.

5000 Series Specifications

Trimming SystemDeflasherChipless TrimI.D. / Facing Trim
General Purpose of the MTM 5000 Series Trimming SystemProvide fully finished bottles in either single or dual neck application to customer’s exact specificationsCapable of deflashing handle and neck. Will guillotine either single or dual necksRemoves a neck ring at a predetermined height for a smooth leak free closure without any chips or bottle contaminationDesigned to cut neck I.D. opening to a specific diameter and also provide a flat smooth land on the neck surface for a leak free closure
PLC ControlsYES Full program and documentation supplied with each system
Operator interface of Control Functions w/Fault MessagingColor Touch Screen can be moved to various locations while trimmer is running
Bottle Per MinuteUp to 93 bpm*Up to 93 bpm*Up to 93 bpm*
Bottles Per Index1 to 9 Depending on size of bottle1 to 8 Depending on size of bottle1 to 8 Depending on size of bottle
Bottle Size Range:
Bottle Diameter min/max1.5” – 7” 38 – 178mm
Neck Diameter min/ max1” – 4” 25 – 127mm1” – 3 ” 25 – 76 mm1” – 4” 25 – 127mm
Bottle Height min/max8” – 18 ” 203 – 450mm
Head Height Adjustment
Servo Controlled to 001″
YESYESYES
Station Overall Height
Adjustment/Changeover
Motor driven for quick changeover with overall height adjustment of 6″Motor driven for quick changeover with overall height adjustment of 6″Motor driven for quick changeover with overall height adjustment of 6
Bottle Infeed Height36 in. ± 2″ Legs Only
Other height available
Motion of Stations14 ServosClamping motion by servo for quick and accurate nesting with deflashing /guillotining done pneumaticallyClamping and height control is done with servo for accurate placement and height adjustmentClamping and height control is done with servo for accurate placement and height adjustment
Tooling InstallationBolt in with sub plates for quick changeoversSub plates for neck
inserts pinned in place for quick changeovers
Sub plates for neck
inserts pinned in place for quick changeovers
Frame DesignH/D Tubular SteelSame and with 8020 substructureSame and with 8020 substructure
Bottle Feed SystemProvides bottles at correct spacing and accurately places them for proper trimServo driven screws synchronized with servo driven vacuum conveyorServo driven walking bean over a stainless steel deadplateServo driven walking bean over a stainless steel deadplate
Trimmer GuardingClear sliding doors full length of trimmer
Bottle Feed ConveyorCustomer Supplied
Jam DetectionYES Sensor and Servo Torque Limiting
Voltage Requirement480 vac – 60 Hz – 3 Phase

*Bottles per minute are only approximate. 93 bpm is with 8 up and less than 9″ certificates. Speed is solely dependent on bottle size and shape.

Specifications are subject to change without notice. Guards are supplied and must be in place before operation. All sales are subject to our prevailing terms and conditions of sale. Other options available upon request.

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